Graco 311163ZAC Manual do Utilizador

311163ZACENInstructions-Parts ListSaniForce™Bin Evacuation SystemFor use with 300 gallon (1135 liter) bags in bin containers. For professional use onl

Before Installing 10 311163ZACBefore InstallingUncrating EquipmentUncrate the SaniForce BES as follows:1. Inspect the crate for shipping damage. Conta

Installation311163ZAC 11InstallationAnchoring Frame1. Remove bolts holding the frame (602) to the ship-ping pallet.2. To lift the system, use the top

Installation 12 311163ZAC11. Uncrate and mount pumps to the ram plate (502), with outlets facing away from pneumatic control panel. Secure pumps to pl

Installation311163ZAC 13Connecting Pump Output HosesNOTE: • The output hose(s) (supplied by others) should already be installed, with riggings and sup

Installation 14 311163ZACGroundingPump: use the ground wire and clamp (supplied). There are two styles of grounding connections on pump air motors. If

Manual Stop (all models)311163ZAC 15Manual Stop (all models)Engaging1. Raise plate until it stops at the top.2. Set latch to Engage position. See FIG.

Manual Control System 16 311163ZACManual Control SystemPart No. 15E523 Manual Control See FIG. 9.Ref. Key Switch/Button Name OperationA Seal Inflate O

Manual Control System311163ZAC 17Pressure Relief Procedure1. To turn off the pumps move pump switch to OFF.2. Shut off the air to the pumps by closing

Manual Control System 18 311163ZACStandard OperationLoading the BinNOTE: When raising and lowering the ram plate, make sure there are no objects obstr

Electronic Control System311163ZAC 19Electronic Control SystemConnecting Pneumatic Control Panel Air LinesAir supply to panel must be filtered, dry an

2 311163ZACContentsModels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Warnings . . . . . . . . . . . . . . . .

Electronic Control System 20 311163ZACInstalling Electronic Control PanelMount the electronic control panel in a level, vertical position on a sturdy

Electronic Control System311163ZAC 21Part No. 15H145 and 15J902 Electronic Control PanelRef. Key Switch/Button Name OperationA SEAL INFLATE Press to i

Electronic Control System 22 311163ZACProximity SwitchThe low limit proximity switch (641) is located near the air cylinder (mounting plate (15) and c

Electronic Control System311163ZAC 23Setting Air PressuresEach system function has an associated air pressure. Air pressure regulators are located in

Electronic Control System 24 311163ZACPressure Relief Procedure1. Press the STOP button to turn off the pumps.2. Shut off the air to the pumps by clos

Electronic Control System311163ZAC 25Batch Mode SetupThe electrical control cabinet is designed to operate optional batching functions. The batch mode

Electronic Control System 26 311163ZACStandard OperationNOTE: When raising and lowering the ram plate, make sure there are no objects obstructing the

Electronic Control System311163ZAC 27Automatic Evacuation of the Bin1. On the Operator Interface, select TARGET/ACTUAL RUN screen.2. Ram plate seal in

Maintenance 28 311163ZACMaintenanceAir Motor IcingAir motor icing occurs when moisture in the compressed air collects in the air motor and freezes, ca

Maintenance311163ZAC 29Cleaning Ram Plate and Seal1. Follow the Pressure Relief Procedure, page 17 or page 24. Keep the air supply to the ram open.2.

Models311163ZAC 3ModelsBESPart No.,Maximum Working Fluid Pressure,per pumppsi (MPa, bar)Pump Part No.Qty. Pump Controls ApprovalsBESA7A, 410 (2.8, 28

Troubleshooting 30 311163ZACTroubleshootingProblem Cause SolutionRam plate will not raise or lower.Air pressure to the ram is too low.Increase RAM UP

Service311163ZAC 31ServiceNOTE: See FIG. 16. All models do not use the same parts. Refer to parts drawing for your model.Before Servicing1. Remove the

Service 32 311163ZACReplacing Ram Plate Seal or Corner Seals (All Models)See FIG. 16.1. Follow the Before Servicing procedure, page 31.2. If you are o

Service311163ZAC 33Replacing Proximity Switch (Electronic Control Models Only)See FIG. 17.1. Follow the Before Servicing procedure, page 31.2. Mark th

SaniForce BES Pump Matrices 34 311163ZACSaniForce BES Pump MatricesTo determine the Model No. of your Bin Evacuation System from the following matrice

SaniForce BES Pump Matrices311163ZAC 35Piston PumpsAvailable Configurations** Contact your Graco distributor if you require a configuration that is no

SaniForce BES Common Parts 36 311163ZACSaniForce BES Common Parts▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.Ref

SaniForce BES Common Parts311163ZAC 37SaniForce BES Common Parts (BESA7A shown)20"%3#/.42/,"%3#/.42/,0RESET0RESET 0RESET0R

Pump Modules 38 311163ZACPump ModulesModels 24G560 and 24G968, 5:1 SaniForce Double Ball Pump Module (2 Pumps)401408409, 410402412, 413403412, 413405,

Pump Modules311163ZAC 39Model 24P829, 5:1 SaniForce Priming Piston Pump Module(2 Pumps)401408409, 410 402412, 413403412, 413405, 411415416Ti20068bTi20

Models 4 311163ZACMaterial Certification Reference: SaniForce Product FamilyIssue Date: September 14, 2011 All fluid contact materials in the SaniFo

Pump Modules 40 311163ZACModel 24G561, 5:1 SaniForce Double Ball Pump Module(4 Pumps)401408409, 410402412, 413403412, 413405, 411404417416TI16541aTI16

Pump Modules311163ZAC 41Model 24P815, 6:1 SaniForce Priming Piston Pump Module(2 Pumps)401408409, 410402412, 413403412, 413405, 411404415416TI20996aTI

Pump Modules 42 311163ZACModel 249488, 24E441, and 24C125 3150 SaniForce Ball Check Pump Module (2 Pumps)401406, 407408409, 410 402405, 411404403 4034

Pump Modules311163ZAC 43Model 249489 3150 SaniForce Flapper Check Pump Module (2 Pumps)401406, 407408409, 410 402405, 411404403 403412Ref. Part No. De

Pump Modules 44 311163ZACModel 24G564 and 24G969 12:1 SaniForce Priming PistonPump Module (2 Pumps)401408 409, 410 402412, 413403412, 413405, 41140441

Pump Modules311163ZAC 45Part No. 24G566 and 24G970 12:1 SaniForce Priming PistonPump Module (4 Pumps)401408 409, 410 402412, 413403412, 413405, 411404

Inflatable Seal, Plate, Frames, and Controls 46 311163ZACInflatable Seal, Plate, Frames, and Controls* Indicates a recommended spare part.ModelInflata

Inflatable Seal, Plate, Frames, and Controls311163ZAC 47Part No. 15E523, 2 Pump Manual Control Panel----- Not sold separately†Not shown1AIR INPUMP 1PU

Inflatable Seal, Plate, Frames, and Controls 48 311163ZACPart No. 15E523, 2 Pump Manual Control Panel, Pneumatic DiagramAIR IN PUMP 1 PUMP 2 SEALRAM U

Inflatable Seal, Plate, Frames, and Controls311163ZAC 49Part No. 15M343, 4 Pump Manual Control Panel----- Not sold separately.†Not shownti12839b1 2 3

Warnings311163ZAC 5WarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Inflatable Seal, Plate, Frames, and Controls 50 311163ZACPart No. 15M343, 4 Pump Manual Control Panel, Pneumatic Diagram

Inflatable Seal, Plate, Frames, and Controls311163ZAC 51Part No. 949949, 2 Pump Pneumatic Control Panel8270108, Detail D98119, 12062Detail CDetail EDe

Inflatable Seal, Plate, Frames, and Controls 52 311163ZACPart No. 949949, 2 Pump Pneumatic Control Panel* Bulk tubing/wireRef. No. Part No. Descriptio

Inflatable Seal, Plate, Frames, and Controls311163ZAC 53Part No. 570193, 4 Pump Pneumatic Control Panel8270108, 110, 111Detail C51, 22Detail K98119, 1

Inflatable Seal, Plate, Frames, and Controls 54 311163ZACPart No. 570193, 4 Pump Pneumatic Control Panel* Bulk tubing/wireRef. No. Part No. Descriptio

Inflatable Seal, Plate, Frames, and Controls311163ZAC 55Common Parts for 570193 and 949949 Pneumatic Control PanelsDetail C40938423162393530Detail D72

Inflatable Seal, Plate, Frames, and Controls 56 311163ZACCommon Parts for 570193 and 949949 Pneumatic Control PanelsDetail F67676835313963666942655969

Inflatable Seal, Plate, Frames, and Controls311163ZAC 57Part No. 949949 Pneumatic Control Panel, Pneumatic Diagram949949024/3%!,4/#9,4/036363636

Inflatable Seal, Plate, Frames, and Controls 58 311163ZACPart No. 570193 Pneumatic Control Panel, Pneumatic DiagramFASTPUMPTO SEALTO CYL TOPSV7SV2SV3S

Inflatable Seal, Plate, Frames, and Controls311163ZAC 59Wiring GuideElectrical Control Cabinet Pneumatic Control CabinetWire No.Description Wire Color

Warnings 6 311163ZACEQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.• Do not operate the unit when fatigued or under the influence of

Dimensions 60 311163ZACDimensions"%3#/.42/,"%3#/.42/,0RESET0RESET 0RESET0RESET0RESET0RESET023023456456&apos

Dimensions311163ZAC 61118.8 in. (3.0 m)Front ViewTop ViewSystem (BES3F3 Shown)58.3 in. (1.48 m)50.6 in. (1.28 m)40 in. (1.02 m)6.0 in.(0.15 m)69 in. (

Technical Data 62 311163ZACTechnical DataBES3xx, BES4xx, and BES8xxU.S. MetricMaximum Working Fluid Pressure 120 psi8.4 bar, 0.84 MPaCompressed air re

Technical Data311163ZAC 63BESAxx, BESBxx, BESCxx, BESDxx, BESExx, and BESFxxMaU.S. MetricCompressed air requirement 80-100 psi5.5-7 bar, 0.55-0.7 MPaS

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Overview311163ZAC 7OverviewOperation OverviewThe SaniForce BES evacuates fluids from a 300 gallon (1135 liter) bag in a plywood box, IBC, or collapsib

Overview 8 311163ZACSystem Components (Manual Control)See FIG. 1.A Stainless Steel Frame: supports the cardboard or collapsible bin.B Manual Control P

Overview311163ZAC 9System Components (Electronic Control)See FIG. 2.A Stainless Steel Frame: supports the cardboard or collapsible bin.B Pneumatic Con